We have a team of our own designers. They are regular employees, and some have worked for us for twenty years. We also bet on young graduates. We work on the most modern platforms, in which we invest in accordance with trends and legislation. Our designers work not only in construction systems and their offices, but thanks to our own press shop, they can verify their designs in practice and share practical experience with colleagues from production. This "MIX" significantly accelerates the development of quality products. Our customers draw on our experience.
We materialize our customers' ideas - almost immediately. Based on the data, we are also able to produce functional prototypes, on which you can test their functionality and usability. This speeds up product optimization and reduces costs. Within our company, we have a special 3D printer, where we implement this. Almost immediately. For our needs and for our customers. We do it differently.More: www.3Dtisk-jinak.cz
After some time we have been pressing, we have found that in order to be able to properly secure the pressing of plastic products, we must also have perfectly secured tools. That is why in 2005 we established our own tool shop.
Within our tool shop, we have a team of experts who are able to optimally design tools for the correct molding of plastics. We not only produce tools for pressing, but thanks to our experience for several years, we also design control and automation solutions. Our tool shop saves costs for us and our customers. How? We do it DIFFERENTLY.More: www.nastrojarnajinak.cz
Since 2005, we have produced more than 800 molds (and this number is still growing). We produce various types of molds from small molds weighing about 500 Kg to large molds over 3.5 tons.
Within the tool shop, we have a special 3D measurement center adapted for measuring metal molds during the entire production.
We also produce inspection and assembly jigs in the tool shop. This reduces costs.
It can also be automated within the tool shop and mold production. We convinced ourselves about it several years ago and now increasingly use robots for machining molds. This reduces costs and speeds up the production of molds.
The core of our business is plastic injection. Every year, we make significant investments in the replacement of machinery, as well as in automation and new trends. We currently operate pressing capacities from 40 to 1 100 tons and we have 41 injection molding machines. We prefer European machine manufacturers with a focus on reducing energy consumption.
It is necessary to control our production. We are not satisfied with established standards. We create trends in this area as well. Here, too, we do it DIFFERENTLY.
We proceed from the practice and experience. After many years of experience, we have created an internal team whose members (core employees) devise and propose further projects to optimize our production processes. We are investing heavily in this area and it is paying off significantly.
We are constantly improving our automated control procedures during production. One branch is also an automatic optical inspection. Previously, we used different generations of optical sensors with different capabilities and accuracy. We now use artificial intelligence for inspection, which is able to detect any manufacturing defects, defects and even the smallest inaccuracies.
(video demonstration of the previous 2nd generation of optical inspection of parts here)
We know how important it is to STILL have quality tools (molds, jigs, automation stations). We therefore do regular prophylactic maintenance. Our experienced and professionally trained toolmakers regularly provide it. Both with his skill and experience, and thanks to special technologies (dry ice, ultrasonic cleaning,…), as well as a special information system. It manages, monitors and plans this maintenance for a long time. You can find more in the video directly "from the field", which shows that we do this DIFFERENTLY.
Sufficient material stocks allow us to produce even if the supply of material in the supply chain is interrupted. In order not to endanger our customers, we buy large stocks of material for several months. Our goal is to be a reliable partner at all times.
Before starting production, we store the packaging in heated warehouses as close as possible to production. It is common practice in our field to store packaging anywhere outside. As a result, dirt may get into them or they may be from the snow and wet. In our packaging warehouses, we ensure temperature and especially the cleanliness of packaging and thus better production.
We have a sufficient stock of products in our own warehouses to be able to secure deliveries to our customers at any time. We use WMS, mobile racks, controlled warehousing and warehousing. To ensure safety and the ability to deliver products, we have stocks of finished products for an average of 2 weeks.
We optimize scrap, recycle, sort. This reduces not only costs, but also the overall carbon footprint of our company. We also meet all environmental standards set by the European Union.
We have created our own training system. For a better understanding, we create illustrative videos instead of descriptions. We invent, shoot and modify them ourselves. "Actors" are our core employees.
When deciding which direction our company will take and what we will invest in, we follow three golden rules:
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